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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Overview of metal additive manufacturing
- Core principles of WAAM and deposition techniques
- Hybrid robot-CNC methodologies and current industry trends
Fundamentals of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and the ROBOGUIDE platform
- Generating paths for arc welding applications
- Defining teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Optimizing Gas Metal Arc Welding (GMAW) settings for WAAM
- Managing wire feed rates, travel speeds, and current control
- Strategizing single-bead and multi-bead layer deposition
HAAS CNC System Coordination
- Understanding 5-axis worktable capabilities and part setup
- Aligning references and calibrating with robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Integration Workflow Between Robot and CNC
- Planning hybrid workflows: robot-first versus CNC-first approaches
- Techniques for handshaking, communication, and synchronization
- Simulating and analyzing real-world process timing
Process Validation and Troubleshooting
- Ensuring accuracy and consistency in WAAM geometry
- Addressing weld defects, layer distortion, and post-processing requirements
- Common troubleshooting methods in hybrid manufacturing environments
Conclusion and Future Directions
- Reviewing key components of the integrated WAAM process
- Recommended pathways for production validation and scale-up
- Next steps regarding testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Background experience in welding or robotic programming
- Foundational understanding of CNC machining principles
Target Audience
- Technicians specializing in robotic welding
- Engineers in manufacturing and automation
- Professionals managing hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
