Get in Touch

Course Outline

Introduction to 5S

  • From Henry Ford’s CANDO to the Toyota Production System
  • The role of 5S as the initial step in Lean and continuous improvement
  • Contemporary applications in manufacturing, offices, and digital environments

Identifying Waste and Organizing Workspaces

  • Understanding the eight wastes identified in Lean methodology
  • How waste arises and its concealed costs
  • Connecting 5S to safety, quality, and customer satisfaction

The Five Steps of 5S

  • Sort: Red-tagging techniques, decluttering, and practical drills
  • Set in Order: Visual management tools, labeling strategies, and digital organization
  • Shine: Cleaning as a form of inspection and preventive maintenance
  • Standardize: Establishing visual standards, standard operating procedures (SOPs), and digital templates
  • Sustain: Cultivating habits, conducting audits, and the role of leadership

Extending Beyond 5S: Safety and Sustainability

  • The sixth S – Safety: Minimizing accidents and risks
  • The seventh S – Sustainability: Incorporating eco-friendly practices
  • Aligning 5S with ESG and compliance frameworks

Tools and Techniques

  • Utilizing checklists, audits, and scorecards
  • Applying 5S in digital and hybrid work settings
  • Leveraging technology: Mobile applications and digital dashboards

Implementation and Key Success Factors

  • Creating a 5S action plan
  • Essential factors for long-term adoption
  • Managing change and securing leadership support

Practical Exercises and Case Studies

  • Hands-on simulations for each step of 5S
  • Real-world examples from manufacturing, services, and office industries
  • Group activity: Developing a 5S implementation roadmap

Summary and Next Steps

Requirements

  • No specific prerequisites are required to attend this course.

Target Audience

  • Lean practitioners and change agents
  • Operational leaders and managers
  • Professionals working in manufacturing, services, and office settings
 7 Hours

Number of participants


Price per participant

Testimonials (2)

Provisional Upcoming Courses (Require 5+ participants)

Related Categories