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Course Outline
Introduction to 5S
- From Henry Ford’s CANDO to the Toyota Production System
- The role of 5S as the initial step in Lean and continuous improvement
- Contemporary applications in manufacturing, offices, and digital environments
Identifying Waste and Organizing Workspaces
- Understanding the eight wastes identified in Lean methodology
- How waste arises and its concealed costs
- Connecting 5S to safety, quality, and customer satisfaction
The Five Steps of 5S
- Sort: Red-tagging techniques, decluttering, and practical drills
- Set in Order: Visual management tools, labeling strategies, and digital organization
- Shine: Cleaning as a form of inspection and preventive maintenance
- Standardize: Establishing visual standards, standard operating procedures (SOPs), and digital templates
- Sustain: Cultivating habits, conducting audits, and the role of leadership
Extending Beyond 5S: Safety and Sustainability
- The sixth S – Safety: Minimizing accidents and risks
- The seventh S – Sustainability: Incorporating eco-friendly practices
- Aligning 5S with ESG and compliance frameworks
Tools and Techniques
- Utilizing checklists, audits, and scorecards
- Applying 5S in digital and hybrid work settings
- Leveraging technology: Mobile applications and digital dashboards
Implementation and Key Success Factors
- Creating a 5S action plan
- Essential factors for long-term adoption
- Managing change and securing leadership support
Practical Exercises and Case Studies
- Hands-on simulations for each step of 5S
- Real-world examples from manufacturing, services, and office industries
- Group activity: Developing a 5S implementation roadmap
Summary and Next Steps
Requirements
- No specific prerequisites are required to attend this course.
Target Audience
- Lean practitioners and change agents
- Operational leaders and managers
- Professionals working in manufacturing, services, and office settings
7 Hours
Testimonials (2)
Open discussions with people fromdifferent companies.
Kalin Petrov - DPM Metals
Course - Change Management - Leading the change
That it was very interactive.